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Signage & Display Fabrication

Out-of-the-ordinary signage for retail, branded spaces, and visual storytelling.


  Start a Display Project

Out-of-the-ordinary signage for retail, branded spaces, and visual storytelling.

At 865FabLab, we’re not a traditional sign shop — we don’t handle basic vinyl banners or field installs. Instead, we specialize in the custom fabrication of high-impact signage and display elements that are meant to grab attention, build atmosphere, and elevate brand presence.
Whether it’s resin-filled letters, edge-lit acrylic signage, or large foam props for themed environments, our team builds one-of-a-kind solutions that stand out — not blend in.

Retail Display Props

Custom-made props and partitions for eye-catching retail and window displays.

From foam shapes and selfie props to Reboard trees and hanging systems, we create engaging props that showcase products and attract attention.

Retail Display Props

 What we offer

  • Resin-filled dimensional letters with color depth and lighting integration
  • LED edge-lit signs — glowing panels, letters, and custom shapes
  • In-store display signage for retail spaces, malls, and boutique shops
  • Foam-cut letters and props with hardcoat finishes for events or environments
  • Printed, cut, and layered signage elements for depth and dimension
  • Window display elements and visual merchandising props
  • Custom mounting panels, standoff layers, and branding features

What Makes Us Different

  • We fabricate specialty signage not easily produced by standard sign vendors
  • We have CNC routers, laser cutters, and foam carving tools in-house
  • We use edge-lighting, layering, and form to build unique signage features
  • We can support multi-material builds: acrylic, wood, foam, aluminum composite, PETG, and more
  • We do not do installations — our focus is building it right, ready for your team to install
Displays for malls, airports, and showrooms
Themed event signage or sculptural props
Photo booth backdrops or 3D logos
High-end dimensional branding for walls and fixtures
In-store branding and signage
Window displays and visual merchandising

Techniques & Tools

  • CNC routing of letters and shapes (wood, ACM, acrylic)

  • Laser cutting and engraving of acrylic panels and overlays

  • Knife cutting for foam boards, Re-board®, and backings

  • Large-format foam cutting for sculpted signage or lettering

  • Hardcoating and sanding foam signage for a durable finish

  • LED channel integration, light panel diffusion, and printed branding

  • Casting and filling for resin effects in dimensional signage

Materials We Commonly Use

  • Acrylic (clear, frosted, mirrored)

  • Re-board®, Swedboard®, foam board

  • Expanded polystyrene (EPS) foam with hardcoats

  • MDF, plywood, and composite panels

  • Aluminum composite material (ACM)

  • PETG and light-diffusing plastics

  • Silicone, resins, and bonding agents

Signage & Display FAQ's

No — we provide fully fabricated signage, ready for pickup or delivery, but we do not offer field installation services.

Yes — we specialize in edge-lit and layered signage with custom forms, integrated LEDs, and multi-material assembly.

We can cut large-scale EPS foam letters and shapes using our foam cutting equipment, and apply hardcoats for protection and paint finishes.

Yes — we fabricate resin-filled letters and cast components as part of custom signage builds.

Turnaround varies depending on complexity and volume, but many projects are completed within 3–7 business days once files and materials are confirmed.

We offer both. Orders can be picked up at our Powell, TN facility or shipped anywhere in the USA.

Materials we use

Shop Materials

ACM (Aluminum Composite Material)

Durable, dimensionally stable panels — perfect for signage, wall panels, and precision routing.

Polycarbonate Sheets

Impact-resistant and clear — used for safety shields, machine guards, and enclosures.

Re-board® / Hexacomb Board

Lightweight, rigid, and 100% recyclable — ideal for flat-pack displays, structures, and furniture.

Acrylic (Plexiglass / PMMA)

Glossy, laser-cuttable plastic — great for signage, retail displays, and decorative panels.

Rubber Foam Sheets

Soft, flexible material — perfect for gaskets, padding, packaging inserts, and custom drone packaging

Plywood & Sheet Wood

Versatile material for signage, furniture, and structural panels — CNC cut with precision.

PET Acoustic Material

Sound-absorbing and customizable — ideal for office panels, acoustic baffles, and branded noise control solutions.