865 Fab Lab
865 Fab Lab is the custom fabrication division of Wired4Signs USA, based in Powell, just outside Knoxville, Tennessee.
We specialize in precision fabrication, custom component manufacturing, and small-batch production using advanced CNC tools and digital workflows.
We are a B2B-focused operation, serving industries such as retail merchandising, signage, lighting, architecture, and product development.
A significant part of our work involves producing custom window displays, fixture components, and in-store branding elements for visual merchandising teams, marketing firms, and design studios.
Our Origins
Our story begins in 2002, in Cape Town, South Africa, where our founder joined CraftSigns—one of the most innovative and technically advanced signage manufacturers in Africa and globally. During six years at CraftSigns, he worked on high-volume, brand-sensitive rollout programs for national fast food and fuel station chains. This included fabricating elements from materials like acrylic, Alpolic ACM, and other plastics, using CNC routers, thermoforming, V-grooving, rolling, and precision forming techniques. Adhesive solutions were engineered using world-class systems such as Sika.
In 2004, with full consent from his employer, he launched a part-time business supplying wiring harnesses for fluorescent signage and distributing adhesives to other signage professionals. By 2007, as the LED revolution began reshaping the industry, the focus shifted to developing high-performance LED systems.
In 2009, the company became a full-time operation and quickly grew to be one of South Africa’s leading suppliers of LED solutions for signage and architectural applications. The South African company was sold in 2017, paving the way for new ventures in the United States.
Our Workshop Capabilities.
This extensive in-house capability allows us to handle a wide range of projects efficiently—from branded display pieces to functional prototypes and OEM components.
CNC Routers
CNC Foam Cutting and Turning
CNC Laser Cutters
CNC Knife Plotters
LED Resin Filling Equipment
Large-Format Vacumm Former
Plastic Bending Equipment
In-House Waterjet Cutter
Full 3D Print Farm
Our Commitment
At 865 Fab Lab, integrity is at the heart of everything we do. Although our company is organized as a limited liability company, I am also personally responsible for business debts. As the owner, I hold myself accountable before God to honor every obligation.
James Pudney / Founder
Growing in Tennessee
In 2016, we established a new business, Wired4Signs USA, in Knoxville, TN, focusing on LED lighting distribution and custom-built lighting and display components. By 2019, we expanded into a 3,000 ft² facility in Powell, TN, and have since grown to a fully equipped 11,000 ft² fabrication facility.
As of September 2025, Wired4Signs USA’s ecommerce sector, www.wired4signsusa.com, and our manufacturing department have rapidly grown to the extent that it makes strategic business sense to split the business operations.
Uniform Linear d/b/a 865FabLab now handles our manufacturing services as well as customer lighting fixtures.
📧 Contact: info@865fablab.com
📍 Location: 7661 Clinton Hwy, Powell, TN 37849
🕒 Hours: Monday – Friday, 8:00 AM – 5:00 PM (EST)
What We Do. B2B Services.
We act as a fabrication bureau and production partner to signage companies, lighting specialists, design agencies, and product developers.
*We do not offer installation services.
Signage & Branded Display Elements
High-quality visual merchandising elements designed for maximum brand impact.
Precision-Cut Panels & Enclosures
Precision-fabricated signs and graphics tailored to your retail or commercial environment.
Architectural Components & Lighting Parts
Flat-pack and pre-assembled parts fabricated to spec using advanced CNC tools.
Prototypes & Short-Run Production
Fast, flexible manufacturing for testing ideas or scaling niche product runs.
Retail Displays & Custom Fixtures
Custom-milled and formed parts for lighting systems, displays, and interior elements.
OEM Components & Private Label Fabrication
White-label manufacturing and component supply for OEM and trade partners.
Frequently Asked Questions (FAQ)
Welcome to the 865FabLab Policy FAQ.
Below you’ll find quick answers to the most common questions about orders, payments, shipping, and returns.
For full details, please refer to our official policies linked throughout.
Orders & Quotes
How long is a quote valid?
- All quotes are valid for 30 days unless otherwise stated.
Can I cancel my order?
Yes, but cancellations must be in writing. If production has already started, costs for materials and labor may still apply. See our Terms of Service.
Payments
What payment methods do you accept?
- We accept credit/debit cards, ACH/bank transfer, checks (on approval), and purchase orders for approved accounts.
Do you require a deposit?
For custom fabrication, yes. A deposit may be required before we begin production. See our Payment Policy.
Shipping & Delivery
How do you ship orders?
- We ship via UPS, FedEx, or freight carriers depending on the project. Clients may also arrange their own shipping.
How long does shipping take?
Delivery times vary depending on the carrier and destination. We’ll provide an estimate when your order is ready. See our Shipping & Delivery Policy.
What if my order is damaged during shipping?
Please notify us within 48 hours with photos. We’ll help you file a claim with the carrier.
Returns & Refunds
Can I return custom products?
- No, all custom-fabricated items are non-refundable and non-returnable.
What about standard materials?
Standard stock items may be eligible for return within 14 days with approval, subject to restocking fees. See our Refunds & Returns Policy.
Taxes
Do you charge sales tax?
Yes, where required by law. If you are tax-exempt, please provide your resale or exemption certificate.
Privacy & Security
How do you handle my personal or business information?
We only collect what’s needed to process orders and projects. We do not sell or rent your data. See our Privacy Policy.
Do you store credit card details?
No, all card payments are handled securely by third-party processors.
Other Questions
If you don’t see your question here, please contact us directly
📧 info@w4susa.com
📍 7661 Clinton Hwy, Powell, TN 37849