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PET acoustic panel cutting in Powell near Knoxville, Tennessee

Turn PET felt sheets into custom acoustic panels, ceiling baffles and branded interior features.

865FabLab digitally cuts, profiles, V-grooves, creases, registers, assembles, and prepares PET acoustic material for walls, ceilings, room dividers, signage, lighting features, retail displays, and production-ready installation kits.

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Single prototypes, architectural features, printed contour-cut panels, repeat baffles, mounting preparation, Powell pickup, and nationwide shipping.

Custom suspended wave-shaped acoustic ceiling baffle
Large-format digital PET cutting 84″ × 132″ work area, material up to approximately 1.5″ thick, V-cut tooling, camera registration, and repeat production.
84″ × 132″ Large-format digital cutting area
Up to 1.5″ Supported PET thickness, material dependent
±0.1 mm Stated machine repeatability
1 to 200+ Prototype and production-scale support

Custom PET fabrication

Acoustic material shaped around the architecture, brand and installation.

PET felt can be cut into functional interior components while also contributing color, texture, branding, dimensional form, and visual structure.

Projects can begin with production-ready vector files, architectural drawings, reflected ceiling plans, panel schedules, printed sheets, sketches, reference images, or an early concept requiring layout and fabrication guidance.

Create custom wall panels, baffles, clouds, dividers, signage, folded forms, and lighting-integrated structures.

Combine contour cutting, V-grooving, creasing, registration, mounting preparation, labeling, and kit packing.

Produce one feature panel, a prototype installation, or repeatable components for multi-location rollouts.

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Digital cutting capabilities

Precision tools for flat, folded, printed and dimensional PET acoustic features.

Contour cutting Custom profiles, decorative shapes, logos, perforations, openings, and repeat panel components.
V-groove cutting Controlled grooves for folded forms, dimensional boxes, baffles, housings, and geometric features.
Creasing and fold preparation Defined fold locations for suspended elements, partitions, kits, and field-assembled structures.
Camera registration Align compatible contour cuts with printed graphics, patterns, logos, and prefinished panel artwork.
Oscillating and drag knife cutting Tool selection based on PET density, thickness, detail, geometry, and desired edge result.
Mounting preparation Holes, slots, alignment marks, adhesive preparation, clips, brackets, and installation references.
LED integration Acoustic features combined with custom lighting, diffusers, acrylic, supports, and fabricated housings.
3D-printed hardware Custom clips, spacers, brackets, connectors, alignment aids, and project-specific mounting components.
Production kits Numbered parts, grouped components, labels, instructions, protective packing, and shipment preparation.

Machine and file specifications

Planning information for custom PET acoustic panel projects.

Digital cutting range
Working area Approximately 84″ × 132″
Maximum thickness Up to approximately 1.5″ depending on panel density, construction, and geometry
Available tooling Oscillating knife, drag knife, V-cut tools, and creasing wheel
Registration Camera-assisted alignment for compatible printed panels
Repeatability Stated machine repeatability of approximately ±0.1 mm
Common file types DXF, SVG, AI, and PDF
Include with your quote
  • Vector files, CAD drawings, sketches, or reference images
  • Finished panel dimensions and required quantity
  • PET manufacturer, thickness, density, and color when known
  • Printed artwork or registration requirements
  • Cut-through, V-groove, crease, perforation, or fold details
  • Mounting, suspension, adhesive, or assembly requirements
  • Panel labels, room schedules, packing groups, and instructions
  • Deadline, installation location, and shipping destination
Acoustic performance is determined by the specified panel product, thickness, air gap, coverage, mounting method, room conditions, and installation design. Fabrication should be coordinated with the material manufacturer’s technical data and the project’s acoustic requirements.

Fabrication services offered

From simple cut-to-size sheets to dimensional installation-ready assemblies.

Flat panel fabrication

Cut, profile and register

  • Rectangular cut-to-size PET panels
  • Custom geometric profiles
  • Decorative perforations and cutouts
  • Printed contour-cut panels
  • Logos, lettering, and graphic shapes
  • Mounting holes, slots, and registration marks
Dimensional fabrication

Fold, suspend and assemble

  • V-grooved folded panels
  • Ceiling baffles and clouds
  • Freestanding room dividers
  • Acoustic lighting housings
  • Layered wall features
  • Interlocking and slotted structures
Installation preparation

Label, kit and pack

  • Pre-applied adhesive options
  • Numbered components and room schedules
  • Custom clips and brackets
  • Assembly and fold references
  • Protective packaging
  • Field-assembly kits
Hybrid fabrication

Combine PET with other processes

  • LED lighting and electrical components
  • Acrylic lenses and brand elements
  • 3D-printed mounts and connectors
  • Re-board display structures
  • Foam forms and scenic components
  • Metal suspension and support parts

Applications for PET material

Functional interior components that support acoustic design and visual identity.


Wall panels and tiles

Custom shapes, repeating patterns, layered features, branded graphics, perforated designs, and cut-to-size wall treatments.


Ceiling baffles and clouds

Suspended blades, folded baffles, interlocking grids, wave forms, ceiling clouds, and dimensional overhead features.


Room dividers and screens

Freestanding partitions, suspended dividers, privacy screens, decorative barriers, and flexible space-separation elements.


Acoustic signage

Logos, lettering, printed graphics, wayfinding, branded panels, and dimensional identity features made from PET felt.


Retail and display features

Branded backgrounds, visual merchandising panels, booth elements, product surrounds, and temporary interior features.


Lighting-integrated panels

Pendant housings, illuminated baffles, acoustic luminaires, backlit features, and PET structures combined with LED systems.


Office and meeting spaces

Conference rooms, collaborative areas, open offices, reception spaces, work zones, and quiet interior design features.


Hospitality and public spaces

Restaurants, lobbies, hotels, cultural spaces, education facilities, waiting areas, and customer-facing environments.


Event and exhibition environments

Trade-show partitions, branded booth panels, temporary baffles, lightweight displays, and reusable installation kits.

Ideal use cases

Common custom PET panel products and search applications.


PET acoustic panels

Custom-cut sheets, components, feature panels, and repeat kits.


Decorative acoustic panels

Patterns, curves, graphic cutouts, layers, and branded forms.


Formable acoustic panels

V-grooved and creased pieces for dimensional folded designs.


Acoustic room dividers

Suspended, slotted, framed, and freestanding PET partitions.


Ceiling acoustic baffles

Linear blades, waves, boxes, clouds, and geometric forms.


Cut-to-size PET panels

Production cutting for standard or project-specific dimensions.


Custom acoustic panel cutting

Knife-cut profiles, openings, patterns, logos, and edge details.


Felt wall tiles

Modular shapes for repeating decorative wall installations.


Acoustic ceiling clouds

Suspended panels, clusters, sculptural forms, and layered systems.


Sustainable interior features

Fabricated PET components for material-conscious design programs.


Acoustic design elements

Functional features coordinated with branding and architecture.


Quiet interior design

Custom panel components for offices, hospitality, and public spaces.

Acoustic fabrication examples

Dimensional PET features for ceilings, lighting, walls and interiors.

Complex interlocking PET acoustic ceiling structure with integrated linear light

Interlocking acoustic lighting feature

Digitally cut PET ribs assembled around a central linear light to create a large sculptural ceiling element.

Suspended rectangular PET acoustic light fixtures in a meeting room

Suspended acoustic luminaires

PET housings fabricated around lighting components for meeting, education, office, and public interiors.

Colorful suspended box-shaped acoustic light fixtures

Color-customized PET fixtures

Folded and assembled acoustic housings produced in varied colors for coordinated lighting and interior design.

Decorative tree-pattern acoustic room divider panels

Decorative acoustic screens

Detailed cut-through patterns create privacy, visual identity, and dimensional interior partitions.

Suspended wave-shaped acoustic ceiling grid

Sculptural ceiling baffles

Interlocking profiles create suspended wave forms and large overhead acoustic design features.

Project workflow

A clear path from panel concept to labeled installation-ready kit.

1

Share the design

Send vector files, drawings, dimensions, panel schedules, artwork, or reference images.

2

Confirm material

Define the PET product, thickness, density, color, finish, and whether material is supplied.

3

Plan fabrication

Review nesting, cut type, folds, printing, mounting, labels, assembly, and packaging.

4

Prototype if needed

Validate fit, folding, attachment, appearance, light integration, or installation strategy.

5

Cut and prepare

Profile, register, V-groove, crease, mark, assemble, and inspect the required components.

6

Kit and deliver

Label, group, protect, and prepare panels for Powell pickup or nationwide shipment.

Ready to price your PET panel project?

Send your files, panel specifications, quantities and installation requirements.

We will review material compatibility, panel layout, cut strategy, registration, folds, mounting preparation, assembly, labeling, packing, and delivery.

File and panel-layout review Prototype or production quantities Mounting and installation-kit preparation
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PET acoustic panel FAQs

Common questions before requesting a cutting quote.

What types of PET acoustic panels do you cut?

We cut many PET felt and acoustic panel products, including colored, textured, printed, and prefinished sheets. Customer-supplied material is reviewed for density, thickness, tooling compatibility, edge quality, and finish requirements before production.

Can you V-groove PET panels for folded designs?

Yes. V-groove cutting can prepare PET panels for geometric folds, ceiling baffles, dividers, boxes, lighting housings, dimensional signs, and display structures.

Do you offer print-to-cut alignment?

Yes. Camera registration can align compatible contour cuts to printed graphics, logos, artwork, and patterns. Registration marks and artwork setup should be reviewed before printing.

What file types do you accept?

Common accepted formats include DXF, SVG, AI, and PDF. File-layout, nesting, and cut-file preparation assistance may be available when supplied artwork is not production ready.

Can you add adhesive or mounting systems?

Projects can include adhesive preparation, mounting holes, slots, alignment marks, suspension preparation, and custom 3D-printed clips or brackets. Final mounting requirements should be specified during project review.

How thick can you cut PET felt panels?

PET panels up to approximately 1.5 inches thick may be supported, depending on density, construction, tool access, geometry, edge requirements, and whether the material is layered or composite.

What is the minimum order quantity?

There is support for one-off prototypes, single feature panels, custom installations, and production-scale batch cutting. Pricing depends on setup, nesting, material, cutting time, finishing, and quantity.

Do you ship completed PET panels?

Yes. Panels can be grouped, labeled, protected with suitable packing, and prepared for nationwide shipment. Field- assembly kits can also include fold, part, or mounting references.

Can PET panels be integrated with lighting or signage?

Yes. Hybrid projects can combine PET with LED lighting, acrylic, printed graphics, 3D-printed hardware, fabricated supports, and branded sign elements.

Do you sell raw PET felt sheets?

865FabLab primarily provides fabrication services but may also offer raw PET felt and other fabrication materials. Current availability should be confirmed through the materials shop or project inquiry.

Contact 865FabLab

Custom acoustic panel fabrication near Knoxville, Tennessee.

Contact the Powell shop to discuss PET wall panels, ceiling baffles, room dividers, signage, printed panels, acoustic lighting features, or production cutting.

 Discuss Your Acoustic Project 
 Start an Acoustic Panel Project