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Custom CNC Fabrication Knoxville, TN
Precision prototyping and small-batch manufacturing for businesses
865 Fab Lab is the custom fabrication division of Wired4Signs USA, based in Powell, just
outside Knoxville, Tennessee. We specialize in precision CNC fabrication, product
prototyping, and small-batch manufacturing for businesses, designers, and engineers.
From concept to finished product, we combine advanced CNC technology with hands-on
expertise to deliver high-quality, repeatable results across a wide range of industries.
Precision
Fabrication & Prototyping Services
We provide precision CNC cutting and machining for plastics, composites, and specialty materials. Our capabilities include:
3D Printing & Prototyping
Turn concepts into working models using additive manufacturing and CNC machining.
High-Speed Knife Cutting
Large-format cutting of reBoard®, Swedeboard®, cardboard, paper, foam, and plastics with camera-guided precision.
Vacuum Forming
Efficient shaping of plastics for product housings, displays, and packaging prototypes.
Custom Fabrication
Wood, aluminum, acrylic, and composite projects—from ramps and fixtures to retail displays and furniture.
Retail & Display Solutions
Eco-friendly merchandising structures, signage, and branded environments.
Local & Responsive
Based in Powell, Tennessee, we serve customers across the USA—from Knoxville to Alaska—with fast turnaround times and dependable service.
Each project is executed with tight tolerances and consistent quality.
PRODUCT PROTOTYPING SERVICES
We turn your CAD files into functional prototypes using CNC routing, 3D printing, and laser cutting.
1 - VALIDATE PRODUCT DESIGNS
We turn your concepts into functional prototypes so you can evaluate form, function, and performance early in the development process. Identify design improvements and reduce risk before moving forward.
3 - PREPARE FOR PRODUCTION
We bridge the gap between prototype and production with production-ready files, documentation, and process planning. Start strong and scale with confidence.
2 - TEST MATERIALS AND FIT
Evaluate different materials and test real-world fit and assembly. We help you choose the right material for durability, performance, and cost—so your product works the way it should.
CUSTOM MANUFACTURING & SMALL-BATCH PRODUCTION
Precision manufacturing for low-volume production with fast turnaround, consistent quality, and flexibility your business needs to scale.
Ideal for startups, product developers, and companies scaling production.
CUSTOM PARTS & COMPONENTS
High-precision CNC machining and fabrication for functional prototypes, replacement parts, and production components. We deliver tight tolerances, repeatability, and reliable quality.
RETAIL DISPLAYS & FIXTURES
Custom displays, fixtures, and merchandising solutions fabricated for visual impact and durability, perfect for retail environments, trade shows, and branded experiences.
INDUSTRIAL & SPECIALTY APPLICATIONS
Durable, precision-fabricated components for industrial systems, machinery, and specialty applications. Built to perform in demanding environments.
Industries We Serve: Retail, Signage, Architecture & Manufacturing
We work with a wide range of industries, including:
Our versatility allows us to adapt to unique project requirements and materials.
CUSTOM FABRICATION & ENGINEERING
Tailored fabrication and engineering solutions for unique challenges and specialized applications across various industries
ARCHITECTURE & SERVICES
Custom architectural elements and interior solutions that combine functionality, aesthetics, and craftsmanship.
INDUSTRIAL MANUFACTURING
Precision-manufactured components and assemblies built to meet strict performance, durability, and quality standards.
PRODUCT DESIGN & DEVELOPMENT
From concept to prototype, we support product innovation and precision prototyping, modeling, and functional testing.
RETAIL & SIGNAGE
Eye-catching retail environments and custom signage that elevate brands, communicate clearly, and create lasting impressions.
Custom Fabrication Shop in Knoxville — Why 865 FabLab ?
At 865 Fab Lab, we bridge the gap between design and production. Whether you need a prototype , a one-off project , or a full production run , our team delivers precision, speed, and flexibility.
- Precision & Accuracy — Advanced equipment for cutting, printing, and fabrication ensures tight tolerances
- Local Expertise — Based in Knoxville, TN with fast turnaround times
- Flexible Production — F rom small custom jobs to large production runs
- Material Knowledge — Extensive experience across multiple materials: cardboard, wood, plastics, aluminum, etc
- End-to-End Support — F rom concept to final product
Start your next fabrication project with 865 Fab Lab.
Contact us today to discuss your design, get a quote, or explore material options
Custom Retail Display Props & Foam Signage
Custom-made props and partitions for eye-catching retail and window displays.
From foam shapes and selfie props to Reboard trees and hanging systems, we create engaging props that showcase products and attract attention.
Custom Manufacturing for National Brands & Local Businesses
865FabLab partners with national retailers and agencies on large-scale displays, while also supporting individual projects that deserve custom craftsmanship.
Whether it’s a single prototype or a full production run, we bring the same precision and creativity to every build.