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Fabrication & Advanced Product Prototyping

From design files to finished parts — fast, accurate, and built in the USA.


  Start a Fabrication Project

From design files to finished parts — fast, accurate, and built in the USA.

 At 865FabLab, we provide end-to-end fabrication services for prototypes, custom parts, retail components, and short-run builds. Whether you’re refining a product idea or need physical parts produced from finalized CAD, we handle cutting, forming, printing, and finishing — all under one roof.

What We Offer

We combine precision fabrication tools with flexible workflows to help you move quickly from idea to physical outcome.

Our prototyping and fabrication services include:

  • CNC routing and contour cutting

  • Laser cutting and engraving

  • Knife cutting and V-grooving for structural boards

  • 3D printing for parts, enclosures, and models

  • Vacuum forming for packaging and molded components

  • Material bonding, gluing, assembly, and edge finishing

  • Print-to-cut workflows with camera registration

  • File prep, cleanup, and nesting for efficient production

Equipment We Use

  • Kimla CNC Router — high-accuracy milling of wood, plastics, aluminum

  • Kimla Verone Knife Cutter — perfect for Re-board®, foam, and flexible materials

  • CO₂ Laser Cutter — ideal for acrylic, wood, and detailed cuts

  • Vacuum Former — for forming lightweight plastics over molds

  • FDM & Resin 3D Printers — for fast, strong prototypes

  • Large-format UV printer — for direct-to-substrate graphics

Why Use 865FabLab for Prototyping?

  • Fast lead times — we prioritize short-run and custom jobs

  • B2B focused — we understand deadlines, retail timelines, and pilot phases

  • Material and tooling knowledge built into the process

  • Small quantities welcome — no minimums required

Supported Materials

We fabricate with a wide range of materials, including:

  • Acrylic, polycarbonate, and PETG

  • Re-board®, Swedboard®, Xanita®, Falconboard®

  • Rubber foam, foam board, PVC-free panels

  • Plywood, MDF, and hardwood sheet stock

  • PLA/ABS/Nylon for 3D printed parts

  • Aluminum composite panels (ACM)

Our Process

  1. Upload your file or request design support

  2. Choose materials or let us recommend based on performance and budget

  3. Approve prototype or test cut (optional)

  4. We fabricate and finish in-house

  5. Pickup or ship nationwide

 Product Prototyping FAQ's

Yes — we can build an initial prototype and scale up to short-run production if needed.

Turnaround ranges from 1–5 business days depending on complexity and material availability.

Yes — we can cut or form customer-supplied material, depending on type and condition.

Yes — we offer light finishing, assembly, and gluing options depending on the project.

We offer both. Orders can be picked up at our Powell, TN facility or shipped anywhere in the USA.