Fabrication & Advanced Product Prototyping
Our extensive in-house capability allows us to handle a wide range of projects efficiently—from branded display pieces to functional prototypes and OEM components.
We act as a fabrication bureau and production partner to signage companies, lighting specialists, design agencies, and product developers.
Let’s Work Together
From high-impact retail displays to complex fabricated components, 865 FabLab delivers precision manufacturing for forward-thinking businesses.
CNC Routing
Precision routing of wood, plastic, aluminum, and composites. Ideal for signage, panels, fixtures, and custom fabrication.
Laser Cutting & Engraving
Detailed cutting and engraving of wood, acrylic, leather, and more.
Custom Lighting
Bold lighting features for retail, events, fashion, and experiential spaces.
Custom Packaging
Design and production of packaging, inserts, retail-ready boxes, and POP displays. Includes print and structural prototyping.
Signage & Display Fabrication
Complete solutions for indoor and outdoor signage, illuminated features, and retail displays — from CNC to assembly.
Custom Steel & Metal Fabrication
We offer end-to-end custom metal fabrication services built around flexibility, precision, and unique project requirements.
Material Sales & Supply
Stocked materials for fabrication — including LED profiles, plastics, signage components, and specialty substrates
Our Commitment
At 865 Fab Lab, integrity is at the heart of everything we do. Although our company is organized as a limited liability company, I am also personally responsible for business debts. As the owner, I hold myself accountable before God to honor every obligation.
James Pudney / Founder
We specialize in precision fabrication, custom component manufacturing, and small-batch production using advanced CNC tools and digital workflows.
We are a B2B-focused operation, serving industries such as retail merchandising, signage, lighting, architecture, and product development.
A significant part of our work involves producing custom window displays, fixture components, and in-store branding elements for visual merchandising teams, marketing firms, and design studios.
Services FAQ's
We specialize in B2B fabrication projects — from one-off prototypes and short runs to large-scale retail displays, custom packaging, and engineered parts.
We work with wood, plastics, aluminum, acrylic, Re-board®, Swedboard®, cardboard, foam board, PETG, textiles, and more. Our digital knife and CNC machines handle a wide range of rigid and flexible sheet materials.
Yes. We accept files in formats like DXF, SVG, STEP, and PDF. If needed, our team can assist in preparing or optimizing your files for production.
Yes. We accept files in formats like DXF, SVG, STEP, and PDF. If needed, our team can assist in preparing or optimizing your files for production.
Yes. We provide large-format direct-to-substrate printing on Re-board®, cardboard, plastic, and other flat materials, with precision alignment using a camera registration system.
Turnaround varies depending on complexity and volume, but many projects are completed within 3–7 business days once files and materials are confirmed.
We offer both. Orders can be picked up at our Powell, TN facility or shipped anywhere in the USA.
Fabrication FAQ's
Digital knife cutting uses a high-speed blade to cleanly cut rigid and soft sheet materials. Our Kimla Verone cutter works with Re-board®, Swedboard®, foam board, paperboard, vinyl, thin plastics, textiles, and more.
Yes. Our equipment supports V-cuts, scoring, and creasing, making it ideal for foldable displays, packaging, and modular structures.
Absolutely. We specialize in flat-pack design using Re-board® and similar materials for trade show booths, furniture, and eco-friendly displays.
We support full-size sheets up to 60” wide on our knife cutter, router, and vacuum former — ideal for large-format retail or industrial jobs.
Yes. Whether you need a one-off prototype or a full run of finished units, we have the tools and team to handle both ends of the spectrum.
We do. Our design team uses SolidWorks and Onshape to help clients refine concepts, improve part function, or prepare for scalable production.
Materials we use
ACM (Aluminum Composite Material)
Durable, dimensionally stable panels — perfect for signage, wall panels, and precision routing.
Polycarbonate Sheets
Impact-resistant and clear — used for safety shields, machine guards, and enclosures.
Re-board® / Hexacomb Board
Lightweight, rigid, and 100% recyclable — ideal for flat-pack displays, structures, and furniture.
Acrylic (Plexiglass / PMMA)
Glossy, laser-cuttable plastic — great for signage, retail displays, and decorative panels.
Rubber Foam Sheets
Soft, flexible material — perfect for gaskets, padding, packaging inserts, and custom drone packaging
Plywood & Sheet Wood
Versatile material for signage, furniture, and structural panels — CNC cut with precision.
PET Acoustic Material
Sound-absorbing and customizable — ideal for office panels, acoustic baffles, and branded noise control solutions.