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CO2 laser cutting acrylic at 865FabLab in Powell Tennessee

CO₂ laser cutting and engraving in Powell, Tennessee

Precision laser cutting, engraving and etching for detailed commercial projects.

Convert artwork, CAD files, printed graphics, and production requirements into clean laser-cut parts, crisp engraved details, branded components, signage, displays, templates, gaskets, and prototypes.

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Fine-detail engraving, large-format sheet cutting, prototypes, short runs, customer-supplied materials, local pickup, and nationwide shipping.

150 W and 300 W CO₂ systems Fine engraving, large panels, print-to-cut registration, multi-pass cutting, and efficient sheet processing.
300 W High-power CO₂ cutting capacity
150 W Fine-detail cutting and engraving
48″ × 96″ Approximate large-format work area
Print-to-cut Camera registration and alignment

Professional laser fabrication

Clean cuts, crisp engraving, and repeatable production parts.

865FabLab supports businesses, sign companies, designers, agencies, product developers, architects, retailers, and manufacturers that need detailed laser-cut or engraved parts.

Multiple CO₂ laser systems provide flexibility for fine artwork, small parts, larger sheets, thicker compatible materials, prototypes, and repeat production.

Submit vector artwork, CAD files, raster images, drawings, or project dimensions.

Process one prototype, a short run, or recurring production components.

Use stocked materials or submit customer-supplied sheets for compatibility review.

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Laser capabilities

Detailed processing for cut parts, artwork, and branding.

Vector cutting Clean profiles, interior cutouts, letters, panels, and detailed part geometry.
Engraving and etching Logos, labels, decorative patterns, text, graphics, and surface details.
Raster photo engraving Tonal artwork and photographic imagery converted into engraved surfaces.
Kiss-cut and perforation Selective cutting, score lines, perforations, labels, and layered applications.
Multi-pass cutting Controlled cutting strategies for thicker compatible materials and demanding profiles.
Sheet nesting Optimized layouts designed to improve material yield and reduce waste.
Prototype and short runs Samples, functional components, one-offs, and low-volume production.
Post-processing Cleanup, residue removal, acrylic edge finishing, assembly, and project-specific finishing.

Laser-compatible materials

Acrylic, wood, plastics, paper products, rubber, textiles, and specialty sheets.

Common cutting and engraving materials

  • Clear, colored, frosted, and mirrored acrylic
  • Wood, plywood, MDF, veneer, and fiberboard
  • Paperboard, carton, cardboard, and compact board
  • Leather, textiles, felt, and compatible fabrics
  • Rubber, gasket sheets, and compatible foam materials

Plastics and specialty materials

  • Compatible ABS, PETG, HDPE, and HIPS applications
  • Thin aluminum composite material for selective processing
  • Laminates and specialty signage materials
  • Printed panels requiring optical registration
  • Customer-supplied material, subject to safety review
Material chemistry matters. Every customer-supplied sheet should be identified before laser processing. Unknown plastics, PVC-containing materials, and materials that release unsafe fumes should not be laser cut.

Need help choosing a sheet? View material options.

Laser system capabilities

Flexible CO₂ capacity for detailed engraving and large-format cutting.

High-power production laser

300 W CO₂ Laser System

  • Approximate work area: 48″ × 96″
  • Designed for large sheets and higher throughput
  • Acrylic cutting up to approximately 25 mm in ideal conditions
  • Wood cutting up to approximately 20 mm in ideal conditions
  • Suitable for compatible plastics, rubber, foamboard, panels, and production parts
Fine-detail laser

150 W CO₂ Laser System

  • Approximate work area: 60″ × 40″ or similar
  • Optimized for thinner materials and fine engraving
  • Useful for detailed graphics and high-resolution marks
  • Clean processing of acrylic, wood, and compatible plastics
  • Suitable for samples, small parts, artwork, and detailed production runs

Maximum thickness and finish depend on material composition, color, density, geometry, protective film, focal setup, speed, and required edge quality.

Ideal use cases

Laser-cut and engraved components for signage, products, displays, interiors, and prototyping.


Decorative and architectural panels

Detailed patterns, screens, wall accents, inserts, layered panels, and interior features.


Acrylic and plastic signage

Letters, logos, faceplates, inserts, light diffusers, sign panels, and dimensional components.


Furniture accents

Decorative details, templates, surface patterns, and custom furniture elements.


Display and branding components

Product risers, branded plaques, retail graphics, display inserts, labels, and visual merchandising parts.


Gaskets, templates, and stencils

Repeatable profiles, assembly aids, masks, production templates, and compatible gasket materials.


Fine-detail prototypes

Product samples, precision mockups, layered assemblies, small parts, and design-validation components.


Engraved acrylic and wood branding

Logos, text, identification panels, product markings, plaques, and decorative artwork.

Additional system features

Production features that support accuracy, registration, and repeatability.

Rigid motion systems

Linear guides and stable frames support repeatable movement and detailed processing.

10.6 µm CO₂ wavelength

Suitable for many non-metal materials including acrylic, wood, paper products, and compatible plastics.

Focus control

Automatic or assisted focusing supports consistent setup across different material thicknesses.

Optical registration

Camera-guided alignment helps match cut paths to printed artwork and registration marks.

Multi-pass strategies

Multiple controlled passes can improve processing of thicker or heat-sensitive compatible materials.

File-format support

DXF, AI, SVG, PDF, BMP, raster files, and other compatible artwork formats.

Nesting and layout

Efficient part placement can reduce sheet waste and production time.

Finishing support

Cleanup, edge treatment, assembly, packing, and other project-specific finishing options.

Project workflow

A clear path from artwork review to finished laser-cut parts.

1

Send files

Share DXF, AI, SVG, PDF, BMP, artwork, drawings, dimensions, or reference images.

2

Confirm material

We review material type, thickness, finish, safety, and required cut quality.

3

Test if needed

Complex projects may begin with a sample, test cut, or engraving trial.

4

Select system

The job is assigned to the 150 W or 300 W laser and the most suitable process.

5

Finish and inspect

Parts are cleaned, checked, polished, or assembled when the project requires it.

6

Pickup or ship

Completed parts are packaged for Powell pickup or nationwide shipping.

Ready to price your laser project?

Send your artwork, material, quantity, and deadline.

We will review compatibility, cutting or engraving requirements, registration needs, finishing, and delivery options.

Vector and raster file review Material guidance Prototype or production quantities
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Laser cutting FAQs

Common questions before requesting a laser quote.

What is the maximum material thickness you can cut?

Using the 300 W CO₂ system, acrylic may be cut up to approximately 25 mm and wood up to approximately 20 mm in ideal conditions. Actual capacity depends on composition, geometry, finish, focal setup, and required edge quality.

Does the machine support registration and print-to-cut?

Yes. Camera and optical registration can align laser cutting to printed graphics and registration marks for print-to-cut workflows.

Can I supply my own material?

Yes, subject to compatibility and safety review. Customer-supplied sheets should be flat, clean, stable, clearly identified, and suitable for CO₂ laser processing.

What file formats do you accept?

Common formats include DXF, AI, SVG, PDF, BMP, and other compatible vector or raster formats. File cleanup and production preparation may also be available.

Do you offer finishing after laser cutting?

Finishing may include cleanup, residue removal, light sanding, acrylic edge polishing, assembly, packing, and other project-specific post-processing.

Can you engrave photographs or detailed artwork?

Yes. Raster engraving can reproduce tonal artwork, photographs, logos, text, and detailed graphics on suitable materials.

Do you offer pickup and shipping?

Yes. Completed projects can be collected from the Powell, Tennessee facility or shipped within the United States.

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