Knoxville, Tennessee • Nationwide Shipping

CNC Machining & Custom Fabrication Services

From one prototype to production, 865 FabLab provides CNC routing, laser cutting, foam fabrication, vacuum forming, metal fabrication, custom lighting, 3D printing, signage, packaging, and product prototyping for businesses across Tennessee and the United States.

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Custom fabricated Re-board furniture and display structures by 865 FabLab

Fast Quotes
24–48 hour project review

Prototype to Production
One-off and short runs

In-House Manufacturing
CNC, laser, forming, assembly

Nationwide Shipping
Local pickup in Knoxville

One Manufacturing Partner for Every Stage of Your Project

Whether you're building retail displays, architectural features, product prototypes, signage, packaging, or production components, 865 FabLab combines CNC machining, fabrication, finishing, and assembly under one roof.

From a single prototype to short-run production, we help businesses move faster with precision manufacturing, engineering support, dependable turnaround times, and material expertise.

Why Companies Choose 865 FabLab

✓ One manufacturing partner
✓ Rapid prototyping support
✓ CNC to final assembly
✓ Engineering and file prep support
✓ Nationwide shipping
✓ Production-ready quality

Serving Businesses That Need Reliable Fabrication

Sign Companies

Architects

Retail Brands

Product Designers

Museums

Event Agencies

Manufacturers

Hospitality

Manufacturing Capabilities

Choose a service below, or send us your files and we’ll recommend the right fabrication process.

CNC Machining

CNC Routing

Precision machining for plywood, plastics, aluminum, and composites. Perfect for signage, retail displays, architectural panels, and industrial components.

Learn More About CNC Routing →

Foam Fabrication

Custom CNC-cut foam letters, props, displays, and architectural elements for retail, events, signage, and branded environments.

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CNC Knife Cutting

Knife cutting for Re-board®, cardboard, honeycomb board, textiles, flat-pack displays, and sustainable branded structures.

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Precision Manufacturing

Laser cutting and engraving for acrylic, wood, leather, awards, and branded products

Laser Cutting & Engraving

Clean, precise cutting for acrylic, wood, leather, and specialty materials. Ideal for signage, awards, product branding, and packaging.

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Vacuum Forming

Formed plastic trays, covers, molds, housings, and protective panels for prototypes, displays, packaging, and production runs.

Learn More About Vacuum Forming →

3D Printing

Functional prototypes, fit tests, jigs, fixtures, replacement parts, and low-volume production components.

Learn More About 3D Printing →

Fabrication

Metal Fabrication

Custom steel, aluminum, stainless, and specialty metalwork for fixtures, sign structures, components, and branded builds.

Learn More About Metal Fabrication →

Custom LED lighting fabrication for retail displays, events, and branded spaces

Custom Lighting

LED lighting features, illuminated signs, edge-lit panels, and branded light displays for events, retail, and experiential spaces.

Learn More About Custom Lighting →

PET acoustic panel cutting for interiors, baffles, branded features, and displays

PET Panel Cutting

Shaped acoustic baffles, branded sound features, decorative panels, and lighting-ready PET displays for interiors.

Learn More About PET Panels →

Complete Solutions

Signage and display fabrication for storefronts, retail, events, and branded environments

Signage & Display Fabrication

Indoor signs, outdoor signs, illuminated displays, trade show elements, retail fixtures, and installation-ready assemblies.

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Custom packaging and point-of-purchase display fabrication for retail and product launches

Packaging & POP Displays

Retail-ready boxes, inserts, subscription packaging, product launch displays, and point-of-purchase structures.

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Fabrication material supply including plastics, ACM, acrylic, PETG, LED profiles, and signage substrates

Material Sales & Supply

Fabrication-ready plastics, ACM, acrylic, PETG, polycarbonate, LED profiles, display hardware, and specialty sheet materials.

Learn More About Materials →

Our Process

A simple path from project idea to finished product.

1. Submit Files

Send DXF, SVG, STEP, PDF, sketches, or reference photos.

2. Review & Quote

We confirm materials, quantity, finish, and timeline.

3. Prototype

Test fit, form, material, or structure before production.

4. Manufacture

Your project is machined, cut, formed, finished, or assembled.

5. Ship

Pickup in Knoxville or ship nationwide.

Featured Project Applications

Fabrication support for prototypes, trade shows, retail environments, product launches, signage, and specialty builds.

Re-board display furniture and custom fabricated retail structures

Custom sign and display fabrication for retail and commercial projects

Custom packaging and POP display fabrication for product launches

Need help choosing the right fabrication process?

Send your project details and our team will help identify the best material, process, and production path.

Start Your Project

Fabrication Services FAQ

Most projects can be reviewed within 24–48 hours depending on file quality, material requirements, and project complexity.

We can review DXF, SVG, STEP, PDF, AI, EPS, sketches, reference photos, and other production or CAD files.

Yes. We can help prepare files, review manufacturability, and recommend materials or fabrication methods.

Yes. Projects can be picked up locally in Knoxville, Tennessee or shipped across the United States.

We work with acrylic, polycarbonate, PVC, HDPE, PETG, ACM, aluminum, steel, stainless steel, wood, foam, PET felt, cardboard, Re-board®, and specialty substrates.

We support single prototypes, short-run production, repeat orders, and specialty fabrication programs depending on material, process, and timeline.

Ready to Build Your Next Project?

Send your files, drawings, or project details and get a fabrication quote from 865 FabLab.

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