Custom fabrication in Knoxville, TN
Custom CNC Fabrication, Prototyping & Small-Batch Manufacturing in Knoxville, TN
Turn CAD files, product ideas, signage concepts, and display designs into precise, production-ready parts with 865 Fab Lab.
Fast turnaround • Local Knoxville-area shop • CNC routing • Laser cutting • Foam cutting • 3D printing
Precision Fabrication for Businesses, Designers & Engineers
865 Fab Lab is the custom fabrication division of Wired4Signs USA, based in Powell near Knoxville, Tennessee. We specialize in CNC routing, knife and foam cutting, laser cutting, 3D printing, vacuum forming, prototyping, and small-batch production.
Fabrication & Prototyping Services
Precision CNC cutting and manufacturing for plastics, composites, wood, aluminum, cardboard, foam, signage, and specialty materials.
3D Printing & Prototyping
Turn concepts into working models using additive manufacturing and CNC machining.
Knife & Foam Cutting
Large-format cutting of reBoard®, Swedeboard®, cardboard, paper, foam, and plastics.
Custom Fabrication
Wood, aluminum, acrylic, composite, fixture, furniture, ramp, and display projects.
Retail & Display Solutions
Eco-friendly merchandising structures, signage, props, and branded environments.
CNC Routing & Machining
Cutting and shaping of metals, stone, plastics, wood, and performance materials.
★★★★★"865FabLab was amazing! They cut a 10 foot Eiffel Tower for our Girl Scout Troop that I thought would be impossible."
Elizabeth Shelton
★★★★★"They took me in the same day and stayed late to make sure everything was done. I will definitely be using them again."
Xfodude
★★★★★"They designed and laser cut everything I needed to the exact sizes. Highly recommend this company."
Andrew D
★★★★★"Great working with them on very detailed projects."
Roe Palermo
Product Prototyping Services
We turn CAD files and sketches into functional prototypes for testing, validation, and production planning.
1. Validate Product Designs
Evaluate form, function, and performance early so you can reduce risk before production.
2. Test Materials & Fit
Compare materials, test assembly, and refine durability, performance, and cost.
3. Prepare for Production
Bridge prototype and production with files, documentation, and process planning.
Custom Manufacturing & Small-Batch Production
Ideal for startups, product developers, agencies, retailers, and companies scaling production.
Custom Parts & Components
Multi-material parts, production components, and one-off custom builds.
Retail Displays & Fixtures
Custom displays, fixtures, and merchandising solutions built for visual impact.
Temporary Furniture
Lightweight flat-pack furniture for trade shows, events, booths, and temporary spaces.
Why Choose 865 Fab Lab?
We bridge the gap between design and production with precision, speed, and flexible fabrication support.
- Precision & accuracy: tight tolerances across cutting, printing, routing, and fabrication.
- Local expertise: Knoxville-area fabrication shop with fast turnaround.
- Flexible production: prototypes, one-off builds, and production runs.
- Material knowledge: cardboard, wood, plastics, aluminum, foam, composites, and specialty materials.
- End-to-end support: from concept to finished product.
Explore our CNC routing, 3D printing, foam cutting, signage and display fabrication, and case studies.
Talk to a Fabrication ExpertCustom Fabrication FAQ
What types of projects does 865 Fab Lab handle?
We handle prototypes, CNC routed parts, laser-cut components, foam signage, retail displays, custom fixtures, 3D printed parts, and small-batch production runs.
Do you work with businesses outside Knoxville?
Yes. We are based near Knoxville, Tennessee, and support customers across the United States.
Can you help choose the right material?
Yes. We help evaluate materials such as wood, acrylic, aluminum, foam, cardboard, reBoard®, plastics, composites, and specialty substrates.
How do I start a project?
Submit your CAD file, sketch, photo, or project details through our Start a Project page or contact us for a quote.
Ready to Start Your Next Fabrication Project?
Send us your design, CAD file, sketch, or project idea. We’ll help you choose the right process and materials.
Start a Project Request a QuoteCustom Retail Display Props & Foam Signage
We create custom props, foam shapes, retail displays, Reboard structures, partitions, hanging systems, and branded environments that help products stand out.
View Retail Display PropsCustom Manufacturing for National Brands & Local Businesses
865 Fab Lab partners with national retailers, agencies, businesses, product developers, and individuals on projects ranging from single prototypes to full production runs.
Get a Fabrication Quote